Published by Kitefly Tethered | www.tetheredsystem.com
Night operations in emergency rescue, power grid repair, and remote construction sites share a common problem: no reliable power source, no adequate ground lighting, and no flexible solution.
Traditional lighting towers are fixed. Generators are heavy and noisy. Ground-mounted floodlights can't reach overhead blind spots.
This case study documents a joint field test between Kitefly Tethered, Geely Radar , and DJI — validating a fully mobile, high-power aerial lighting system that eliminates dependence on grid power or stationary equipment.
The tested configuration combines three purpose-matched components into a single deployable unit.
The Geely Radar pickup truck features a vehicle-grade bidirectional power export system capable of delivering stable 220V AC output. This matches directly with the Kitefly G7 tethered ground station, which has a maximum power draw of 7,000W.
Key advantage: The vehicle functions as a mobile power station. Drive it to site — power is immediately available. No grid connection. No generator setup.
This is particularly critical for:
· Disaster zones with no utility infrastructure
· Remote road sections and construction corridors
· Rapid-deployment emergency scenarios
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The Kitefly AF-G7 is engineered specifically for the DJI M400 platform. It serves as the power bridge between the ground station and the airborne drone.
Technical specifications:
|
Parameter |
Value |
|
Input voltage |
AC 220V |
|
Max ground station output |
7,000W |
|
Airborne module output |
Max 3,000W |
|
Airborne module weight |
< 1 kg |
|
Max cable retrieval speed |
≥ 2 m/s |
|
Cable management |
Passive payout / Active retrieval |
|
Airborne module material |
Aviation-grade aluminum alloy |
|
Protection features |
Overvoltage, undervoltage, over-temperature, short circuit |
The airborne power module converts high-voltage DC from the tether cable to low-voltage DC for the drone and payload. Its sub-1kg weight adds minimal load to the M400 airframe.
At approximately 5 meters altitude during descent, the system automatically cuts high-voltage output — a built-in safety protocol that requires no manual intervention.
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DJI M400 platform highlights:
· IP55 weather resistance — operational in rain, dust, and harsh conditions
· RTK precision hovering: ±0.1m positional accuracy
· Omnidirectional obstacle avoidance: dual visual sensors + LiDAR
The Kitefly High-Power Aerial Lighting Module is the core illumination payload:
|
Parameter |
Value |
|
Maximum power |
3,000W |
|
Luminous flux (3,000W mode) |
> 440,000 lm |
|
Effective illumination area |
Up to 20,000 m² |
|
Light source |
COB (Chip-on-Board) array |
|
Dimming control |
3-stage remote adjustment |
|
Remote switch |
Yes — wireless handheld control |
|
Mounting |
CNC quick-release bracket |
|
Thermal management |
Auto power reduction on overtemperature |
At 3,000W with 440,000+ lumens, this module delivers illumination comparable to a professional stadium lighting setup — from a drone hovering at 50 meters.
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The complete system was assembled and operated without specialized tools or complex calibration.
Step 1 — Assembly
Mount the airborne power module and interface board onto the DJI M400 using quick-release rails. Confirm seating with an audible click. Attach the lighting module to the landing gear via quick-release screws. Connect the power interface. No tools required.
Step 2 — Power Connection
Activate the Geely Radar vehicle discharge function. Connect the Kitefly G7 ground station to the 220V vehicle output. Connect the tether cable to the drone's airborne module. Secure cable to landing gear as the mechanical strain relief point.
Step 3 — Takeoff and Lighting
Power on the remote controller and unlock the drone. The M400 lifts off smoothly. Activate high-voltage output from the ground station — the lighting module illuminates instantly at full brightness. All light control (on/off, 3-stage power, brightness) is operated via the remote controller: short press to activate, sequential presses to cycle power levels, long press to shut off.
Step 4 — Stable Operation
During the test, the M400 maintained precision hover at 50 meters altitude. At 3,000W output, the lighting covered the entire test site. Ground-level detail was clearly visible. No voltage fluctuation was recorded throughout the test duration.
Step 5 — Safe Landing
Upon test completion, the ground station automatically engaged cable retrieval mode. As the drone descended to approximately 5 meters, high-voltage output was automatically cut. The drone completed its final approach under manual RC control. No safety incidents recorded.
This system configuration is applicable across four high-demand sectors:
In earthquake or flood scenarios where grid power is unavailable, the Geely Radar vehicle reaches the site and provides immediate power. The tethered drone climbs to altitude within minutes. At 440,000+ lumens over 20,000m², search teams gain full-area illumination. Combined with the M400's thermal imaging capability, rescue teams reduce blind spots during the critical early response window.
For line repairs crossing highways, railways, or terrain obstacles, ground lighting is often obstructed or insufficient. This system provides targeted overhead illumination with 12+ hours of continuous operation — sufficient to cover an entire repair shift without interruption.
Remote road construction and night-shift engineering sites benefit from the system's mobility. As the work zone moves, the vehicle moves with it. The 20,000m² coverage area accommodates large active construction zones in a single deployment.
For large-scale outdoor events or nighttime security operations, a tethered drone provides elevated, wide-angle illumination that eliminates shadows and coverage gaps. The strobe function can serve as an active visual alert in incident scenarios.
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Three separate technologies were integrated in this test. Each solves a specific constraint that the others cannot:
· Geely Radar eliminates the need for grid access or heavy generators — it brings the power source to the operation.
· Kitefly AF-G7 eliminates the battery endurance limit — the drone operates continuously as long as vehicle power is available.
· DJI M400 + Kitefly Lighting Module eliminates ground-level coverage limitations — illumination is delivered from altitude, at scale.
The combination is deployable within minutes, operable by a small team, and applicable to environments where fixed infrastructure does not exist.
Kitefly Tethered designs and manufactures tethered drone power systems for industrial applications. Core products include ground power stations, airborne power modules, and integrated payload systems for aerial cleaning, firefighting, lighting, surveillance, and communications relay.
All systems are engineered for compatibility with major industrial UAV platforms including DJI M400 and DJI M350.
Website: www.tetheredsystem.com
Inquiry: susy@tetheredsystem.com